Fast Road's “Intelligent Manufacturing” approach promotes the unique Fast Operating System (FOS) and actively changes traditional operating methods in manufacturing, logistics, warehouse management, etc., with the help of information technology. Relying on an information management platform and a large number of automated production lines, the automation and intelligence of production are greatly improved. In particular, in terms of robotic automation operations, Fast established a research team in 2014 to independently develop automated production lines and realized a tremendous shift from “buying in” to “making out” of smart devices.

Fast developed its own automated production line to increase production efficiency

The first autonomous automated production line was born!

In developed countries, the application of industrial robots automated production lines has become the mainstream direction of equipment manufacturing. As a leading company in the domestic automotive transmission industry, Fast has a strong product competitiveness, advanced production equipment and perfect on-site management tools. However, in the ointment, the application of complete automated production lines is less. In order to make up for deficiencies and strive for international standards, Fast has actively carried out innovative research and development of automated production lines. In 2014, the automatic production line research team was formally established.

During the half-year of the team's founding, they took the lead in completing the first automated production line transformation. The person in charge of the project told the reporter that at the beginning of the project, the team had inexperience. Everyone consulted a large amount of data, fully borrowed advanced external experience, and only initially determined the cabling reconstruction plan for the production line, and selected a domestically-made CNC RB series robot and designed it. Automatic loading and unloading of the material station and loading fixtures, at the same time the mechanical and electrical transformation of the numerical control machine tools, completed the information exchange and logistics and other design of the equipment between the production line.

In the development process, making a moving rail for a seven-axis robot is one of the most difficult problems. The six-meter moving rails exceed the processing capacity of the workshop's existing equipment. If the finished products are purchased, the price will exceed the budget. After investigation and verification, the research team decided to develop its own test robot's mobile guide rail.

This is a very challenging task. The length of the guide rail is large and the overall length is welded. The structural profile itself is easily deformed. After the heat is applied to the welding, the deformation is more difficult to control. However, the final linear guide installation requires an accuracy of 0.1 mm. In the face of such equipment status and processing requirements, the development team decided to standardize the guide rails and divide it into three parts for processing. From the beginning of structural design, all aspects of welding, processing and assembly are closely monitored. After several weeks of hard work, the first rail with standardized and long-reaching connections was successfully installed on site. Immediately afterwards, the second and third articles were completed in a very short period of time.

"The successful production of this automated production enabled Fast to achieve a major leap in the development of a single device to an automated production line, marking a step in Fast's smart manufacturing."

Accumulated achievements propped up "Wings of Wisdom"

“With the continuous development of the market economy, labor costs have become an urgent problem for the development of enterprises. As a labor-intensive industry, the use of industrial robots can enable automated production to replace high-intensity manual labor before replacing it. This will not only improve product quality, but also ensure Personal safety, improving the labor environment, and increasing production efficiency and reducing production costs.” According to the person in charge of the Fast company, the use of automated production lines and industrial robots has brought significant benefits to the company. At present, the implementation of automated robotic production has become a law. The company's comprehensive approach to business development is a powerful tool.

Recently, Fast Company also received good news. The 6-axis production area has been successfully put into use. The production line can independently complete the parts milling end face, roughing copying, finishing car, boring, marking and all other processes. Only one worker per class can monitor the upper and lower code trays and machine tools. The production beats closely, the production process is smooth, and the processing efficiency is greatly improved. After actual calculations, the labor intensity of workers was reduced by more than 50%, the processing efficiency of products was increased by 10%, and the cost of employing personnel was reduced by 60%. The labor environment of workers has been well improved, the overall production organization has become more standardized, and the production line has been operating stably and accurately, which has provided guarantees for improving product quality.

A intensive cultivation, in exchange for a year full of rice. Up to now, Fast has covered 7 fully automated production lines, including intermediate shafts, secondary shafts, sliding sleeves, and deceleration wheels. Fast is using the "point, line, and face" model to steadily promote automation production. With excellent production levels and efficient production efficiency, Fast is always ready to outperform its competitors and outperform the market.

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